Example Projects
Control System Upgrade for Production Lyophilizers
- Automation, Computer Validation, System Integration
Overview
Upgrade the existing control system for production Lyophilizers at a large biotech company.
Scope of Work
The project scope included:
- PLC and HMI Upgrade for Multiple Lyophilizers
- Design Documents (DDS, SRS, FRS)
- Multiple Control and SOV Panels Design, Fabrication & Electrical Tie-ins
- ControlLogix, Remote I/O’s, and iFIX Programming
- Virtual Computers Setup and Communication
- FTBatch HMI/SCADA Programming
- Functional Testing FAT/SAT
- Protocol Development and Execution
- Conduit and Electrical Wiring Design
- Construction Management (Panels Installation and Wiring)
- Validation Protocol Development and Execution
The Mangan team collaborated with the onsite automation staff and business users to perform design reviews to optimize HMI displays and screen navigation.
Outcome
Project was completed successfully on budget and ahead of schedule with no rework or future issues.
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